Monthly Archives: March 2017

Crystal Industrial’s Injection Quills from India to infuse chemicals into or take a specimen from inside a pressurized pipeline process

Crystal Industrial’s Injection and Sample Quills from India
Crystal Industrial’s Quills from India –
The most secure choice under pressure.

Crystal Industrial’s Quills from India offer easy usability and custom design for utmost versatility. Crystal Industrial’s patented interlocking collet is easy to utilize and improves administrator safety by securely protecting the shaft inside the process flow in both low and very high pressure situations. Crystal Industrial’s Quills from India are versatile and can be designed either to infuse chemicals into or take a specimen from inside a pressurized procedure, for example, a pipeline.

For a Crystal Industrial’s injection and sample quill to function as a sampler, simply set up a sampling valve on the liquid inlet. Gas or fluid specimen can be acquired from any desired point without interfering with the product stream. Crystal Industrial’s Drip Pot Assemblies from India are another simple-to-utilize technique for capturing fluids for sampling investigation.

Crystal Industrial’s Primary Connections and Injection Quills from India will enhance the injection and dispersion of destructive chemicals into a pipeline. Also, they will perform this without harming the piping or threaded port at the point of insertion. By infusing the chemical solution from the third to the middle stream of the pipe, the more vigorous, higher pipe speed enhances chemical diffusion and results in a better blended chemical solution.

Accurately Engineered Components

Machined housings assure reliable and uniform chemical distribution inside the focal point of the pipeline. Amid the production procedure, all quills are singly tested to Crystal Industrial’s high norms and are ensured to be leakage-free. Every unit comes entirely with an inbuilt extractable spring-loaded ball check to avoid flow of the infused chemical into the primary stream when the system is closed down.

Crystal Industrial’s Injection x Quill – 316SS

It diffuses chemicals inside the product stream utilizing stream designs made by scarf cut and quill slit. Pressure differential (line working compression versus injection pump compression) should be adequate to deal with line operating pressure and to permit for line compression surges.

Crystal Industrial’s Injection x NPT Nozzle – 316SS

It distributes chemicals inside product stream utilizing Crystal Industrial’s Nozzle Assemblies connected to the Injection Tube and utilizing back pressure generated by pressure differential. Ideally, pressure differential must be no less than 100 psi and never less than 50 psi to acquire adequate atomisation. Crystal Industrial’s Nozzle Injection is from top-of-line dispersing perpendicular to product stream. In sizing for Injection x NPT, nozzle length must likewise be considered. As a result of the unlimited chemical insertion rates executable, Nozzle Assemblies are taken into consideration based on a particular request. Always provide rate of injection, pressure differential, particular gravity of chemical being inserted and temperature of line product.

Crystal Industrial’s Sampling Tubes from India – 316SS

A tube with an open end permitting line operating pressure to act as the “pump” conveying product specimens for collection and examining. When utilizing Crystal Industrial’s Injection or Sampling Tube System, a shut-off valve , ¼” NPT inlet/outlet, valve pressure ranking is 6000 psi, to cease or restrict the injection or sampling must be utilized.

Crystal Industrial’s 316 Stainless Steel Injection Fittings from India

Crystal Industrial’s Injection lances (or fittings) are usually utilized inside dosing systems as a method of inserting chemical into primary pipeline flows. Sample lances are utilized to withdraw samples for quality observation. Lances with a non-return valve connected avert reverse flow.

Key Features:

Material of fabrication: PVC or 316 stainless steel.
Utilization: Water Treatment plants.
Accessibility: Basic versions ex.stock to 5 days.

Description
  • SS-150 – 150 mm Injection Quill ½” BSP male Connection.
  • SST-150 – Injection Quill With ½” male Connection and N.R.V.
  • SSQ-RET – ¾” NPT Process Fitting, 0.54 Retractable Quill, Optimum Length 8.75″, With ½” NPT Chemical Connection.
Crystal Industrial’s PVC Injection Fittings from India – Lances with a non-return valve connected to avoid reverse flow.
Description
  • PVC-1 – 1″ Process fitting With ½” Quill.
  • PVCQ-1½ – 1½” Process fitting With ¾” Quill.
  • PVC-2m-2″ Process fitting With 1″ Quill.

Crystal Industrial’s Injection and Sampling Systems from India allow protected, simple insertion and withdrawal of corrosion and abrasion checking gadgets

Crystal Industrial’s Injection and Sampling Systems from India

Systems for infusing into and sampling from online procedures are a part of the Crystal Industrial’s product variety, particularly where the standard AC and RC access systems are the methods of entry. The capacity to service this kind of instrument on-line gives an important benefit, particularly in utilizations where quills or nozzles may be obstructed because of process situations or particles. Crystal Industrial from India additionally gives a custom instrument service for fixed and retractable injection and sampling apparatus where our designing skill might be utilized to create project particular arrangements. These have comprised high volume Washwater quills in exotic materials, steam blending quills for purifying utilizations and gas driven injectors for quick chemical dispersal.

Crystal Industrial’s Retractable Access System from India
Crystal Industrial’s Injection and Sampling Quills and nozzles from India

An extensive variety of 5/8″ diameter retractable injectors for insertion of chemicals and process sampling up to 150°C and 1000 psi with choices to 400°C and 1500 psi. Standardized injector tubes permit a variety of quill and up to nozzle holder connections to be utilized. Tube side thickness is 1/8″ (3.2 mm). The utilization of security clip assembly suggested. Applications incorporate any process plant where treatment or examining is carried out and on-line servicing is important. A powerful, protected and easy system with a long reputation in refining and petrochemical facilities. This apparatus can be established by hot tapping on present line.

Crystal Industrial’s quills from India are manufactured from 316 stainless steel and Hastelloy C276 for the differing degrees of chemical resistance and heat tolerance required. The inlet attachments are raised face, weld neck flanges and the process attachments are blind raised face flanges. The flanges have compression rankings from 150 to 2500 pounds. A few quills incorporated an opening on the tip that makes turbulence in the liquid stream that enables to disperse the infused liquid. Crystal Industrial from India designed and created the quills to meet the client’s descriptions.

Key Features:
  1. Permits the insertion of chemical treatments and testing of process liquids.
  2. These items work in connection with the RC (5/8″) and AC (2″) series of access fittings and unitedly give a very secured, well proven and varied system.
  3. System can be established by hot tapping a current line.
Advantages:
  • Crystal Industrial from India can supply a variety of accessories and apparatuses, incorporating service components, hot-tap packs and retractor instruments.
  • This combination permits Crystal Industrial from India to give administrators and clients an extensive variety of apparatus and instruments to fulfill their Injection and Sampling requirements.
  • Crystal Industrial systems from India are provided, approved and serviced internationally by our system of regional sales and support centers.
  • The insertion of chemical treatments and sampling of process liquids are two noteworthy prerequisites for any erosion control system. Crystal Industrial’s variety of injection and sampling apparatus gives this ability and permits servicing on-line.
  • The standard system is suited for utilization upto 260°C and 1000 psi (68 bar). Choices are accessible for both 450°C and 1500 psi (103 bar) ranked units.
  • Ordinarily utilized as a part of process facilities where treatment or sampling is carried out and on-line servicing is important.

Crystal Industrial’s 1″ low pressure retractable Injection system from India is made for low compressions and medium temperatures of up to 1500 psi and 230º C, utilizing a minimal one inch pipage/vessel outlet. Where the access system needs comparatively few observing points, this system gives an economical option to Crystal Industrial’s higher pressure system.

Like the higher ranked system, the Crystal Industrial’s new model allows protected, simple injection and withdrawal of different corrosion and abrasion checking gadgets and in addition preventive sustenance type gadgets – all during line operative pressure. A hand-operated retractor is needed for secured control of the probe. An entire line of instruments of corrosion and disintegration monitoring is accessible.

Safety measures and Installation instructions for Crystal Industrial’s Retractable Injection Quills from India

Crystal Industrial’s Retractable Injection Quills from India

Crystal Industrial’s Model 6000 Injection/Sampling Tube Assemblies from India give a retractable method for chemical insertion or process liquid sampling at pressures up to 1500 PSI/10.3 MPa and temperatures up to +500º F/+260º C. Instillation of the tube can be altered to allow chemical insertion and sampling at accurately the desired point inside the process liquid. Standardized lengths are accessible in 18, 24, 30, and 36 inches. The 1/4″ female NPT on the process side of the injection tube permits you to place a quill or select from different nozzle designs to fulfill your chemical injection necessities.

With precaution, administrators can evacuate and penetrate alloy solution tubes produced using Hastelloy C, Alloy 20, Titanium, or Stainless Steel for review or substitution purposes, while the main stays in service. No close down is required. Crystal Industrial’s 150 psi ranked retractable injection quills from India are for water mains where pressures don’t surpass 150 psi. A mechanical help might be needed for alloy solution tubes bigger than 1/2″.

Establishment Information for Crystal Industrial’s 250psi ranked Retractable Injection Quills from India.

Safety measures

Crystal Industrial’s Injection quills from India are made to convey a chemical solution feed inside a pressurized water or operative main. The below mentioned precautionary measures must be taken to assure appropriate and safe establishment:

  • Familiarise yourself with the parts of the injector as given beneath.
  • Decrease system pressures while withdrawing or penetrating the Solution Tube.
  • Check that the Crystal Industrial’s injector being established is compatible with the proposed chemical feed.
  • Assure that the Restraint Chain and Restraint Hook are safe when the injector is under pressure. Try not to depend on the Compression Gland to hold back the Solution Tube from withdrawing while in operation.
  • Don’t fix the Compression Gland very tightly. Fix just to the point where any leakage stops. Over fixing the gland can, after some time, cause harm to PVC/CPVC Solution Tubes and also the Compression O-ring.
Installation Instructions

Step 1: Remove the Solution Tube.
Relax the Packing Nut by turning anti-clockwise.

Withdraw the Solution Tube from the Primary Connection Assembly until the Limit Chain is totally expanded. Relax the Packing Nut increasingly if necessary.

Shut the valve of the Ball Valve. In the event that the valve does not close, assure that the Solution Tube has been withdrawn sufficiently far so that the tip of the tube is not blocking the valve from shutting.

With the valve shut, detach the (2) Limit Chains from the Threaded Connectors joined to the Upper Chain Plate and totally evacuate the Solution Tube.

Step 2: Install the Ball Valve
Caution: Do not utilize a pipe wrench to set up the ball valve.

Apply appropriate thread sealant to male threads of the Primary Connection thread and establish into the desired area.

Ensure that the Ball Valve is shut.

Step 3: Install the Solution Tube
Caution: For injectors not given a check valve, make a point to give an appropriate type of isolation to avoid reverse flow from the solution tube before opening the ball valve.

Embed the outlet end of the Solution Tube into the Packing Nut until the tip is obstructed by the shut valve face.

Attach the (2) Limit Chains to the Threaded Connectors and shut the jaw of the Threaded Connector.

Gradually OPEN the Ball Valve and start to slide the Solution Tube downward into the main. If water starts to spill past the Packing Nut, fasten until the leakage stops.

Continue penetrating the Solution Tube until the Upper Chain Plate is situated on the Restraint Bolts. Secure the Solution Tube into the working position by securing the Upper Chain Plate to the Restraint Bolts with the nuts given.

Crystal Industrial’s fixed-length, flange-mounted Injection and Sampling System from India used in high pressure or hazardous applications

Crystal Industrial’s Injection and Sampling System from India
– Fixed Length with Flange

Crystal Industrial’s Model IP600 from India.
Crystal Industrial’s Injection and Sampling System from India is a fixed-length, flange-mounted unit generally utilized as a part of field and plant applications. The unit is preferably suited for use in high compression as well as dangerous applications where threaded connections are not accessible or not suggested. Process close down or process isolation is needed for establishment and examination. Crystal Industrial’s unit assembly from India comprises of a flange and a transfusion rod with an injection/sampling tip. The injection tip, which is strung, welded, or machined to the endpoint of the rod, can be either a quill, open, top and center, or type of nozzle assembly.

Insertion length (I.L.) is computed to the end point of the rod and, for this situation, depends on a 1″ complete flange thickness. Clients can determine any length needed. A number of standard injection tips and flanges are accessible to meet your particular needs. Model IP600 units are accessible in various lengths and materials.

Features

• Safe option to corporate stops.
• Evenly diffuses chemical into the middle of the pipeline.
• In-built spring-loaded ball check valve.
• Female input and male output for simple attachments.
• Custom lengths accessible.

Also, this design confines the treatment stream to the pipe center line region promoting blending and dilution preceding the contact with the pipe wall. It likewise is utilized to limit the vortexes created on the posterior of a non angled quill. The angle and the slot limit the down flow vortexes that are created. If non-slotted a few suggestions are to reverse the angle.

Crystal Industrial’s Injection Quill 26G from India
Descriptions:

Material: Alloy 276.
Greatest Pressure: 1000 PSI.
Measurements: 3″ quill.
Fittings: 1/2″ NPT with 1/2″ NPT Inlet.
Incorporates: Ball check.
Item Weight: 3 lbs.

Crystal Industrial’s Injection Quill 26F from India
Descriptions:

Material: 304 stainless steel.
Highest Pressure: 1000 PSI.
Measurements: 3″ quill.
Fittings: 1/2″ NPT with 1/2″ NPT Inlet.
Incorporates: Ball check.
Item Weight: 3 lbs.

Crystal Industrial’s Injection valves from India are utilized at the release side of the pump, toward the finish of the tube or pipage run where the chemical is infused into the water stream. They avert reverse flow of water and/or chemical.

Crystal Industrial from India has an expertise in producing chemical injection quills and sampling probes for chemical feed systems in the metropolitan, industrial, and business water treatment enterprises. We modify every injection assembly to fit the requirements of the individual application, while additionally supply common parts for speedy delivery.

Crystal Industrial’s High Pressure Injection Quills from India with Built-in Check Valves – to 2000 PSI Features:

• Purpose: Used for infusing chemicals into the turbulent stream region of water or steam    lines.
• Benefits: Ensures quick dispersal of infused chemicals; prevents corrosive fluids from “sticking” to side of pipe as it frequently happens when infusing through simplified          coupling.
• In-Built check valve.
• Spring loaded check 316SS and C-20 models.
• High-pressure – to 2000 PSI.
• Accessible in PVC, Kynar, 316 stainless steel.

Crystal Industrial’s Quill from India accessible in corrosion-tolerant CPVC, Kynar, 316 stainless steel and Carpenter 20-Cb3.
• Quill fitting 1/2″ female all models.

Crystal Industrial’s Non-retractable injection quills from India have two male pipe threads for establishment. Referencing the cut sheet; the lower male pipe thread is the primary fitting while the upper male thread joins with the pump release line by means of a coupling or tube connection, which can be given by Crystal Industrial from India.

An incorporated spring loaded ball check valve prevents reverse flow at the injection point.
These units are very good for small diameter primary applications where a close down is possible, hence permitting service of the quill to occur.

Crystal Industrial’s Injection Quills from India for speedy and uniform distribution of infused chemical in a liquid stream

Crystal Industrial’s Injection Quills and Corporation Stops from India

Crystal Industrial’s Corporation Stops and injection quills from India are utilized for infusing chemicals pumped by metering pumps into tanks, mains, cooling towers and operative systems. Crystal Industrial’s Quill from India extends into the focal point of the stream giving speedy and uniform distribution of infused chemical. Crystal Industrial’s Corporation Stop from India can be mounted to a “hot tap” which is established without draining the system. Corporation Stop permits injection quill to be embedded or withdrawn without draining or close down of the system.

Use to 150 psi.
Accessible in CPVC, Kynar, 316SS and C-20.
Accessible in 1/2″, 3/4″ or 1″ process fittings.
Available with selection of Bronze or 316SS Corporation Stop.

Crystal Industrial’s High Pressure Injection Quills from India

Crystal Industrial’s High Pressure Injection Quills from India are utilized to infuse chemicals pumped by metering pumps into the forceful stream zone of high pressure water or steam lines.

Use upto 3,000 psi.
Spring loaded check valve.
Accessible in PVC, Kynar, 316SS and C-20.

Crystal Industrial’s Injection Quills with Corporation Stops from India

Stop operated by lever eliminates the requirement for a wrench Protection chain averts withdrawal before Corporation Stop is shut. Operating pressures to 150 psi Crystal Industrial’s Quill from India are accessible in Corrosion resistant CPVC, Kynar, 316 stainless steel and Carpenter 20 Corporation Stop (bronze or 316SS) accessible with 1/2″, 3/4″ or 1″ process fittings.

Crystal Industrial’s Fixed Injection/Sampling Systems from India

Crystal Industrial’s fixed injection/sampling system from India comprises of a bull plug access fitting assembly through which an injection tube or quill is embedded. Where pertinent, a nozzle might be fixed to the tube for infusion purposes. Injection/sampling is done with a shut off valve toward the end point of the tube/quill. An alternative check valve is accessible to assure that the liquid in the system does not reverse to the injection apparatus if for any reason the weight in the injection system goes below the line pressure.

Crystal Industrial’s Injection/Sampling Assembly from India

The standard Crystal Industrial’s fixed injection or sampling assembly from India incorporates the following parts:
Bull Plug Injection Tube/Sampling Tube.
Injection Nozzle (if needed).
Shut Off Valve Check Valve (discretionary).
Feed Pump and an Injection Liquid Tank (generally provided by the client).

Descriptions

Maximum Operating Pressure; Highest Operating Temperature; 3,600/6,000 psi (24.8/41.4 MPa), 500 “F (260″C)

Crystal Industrial’s fixed kind of injection/sampling system from India must be utilized in areas which can be depressurized for infusion and withdrawal. However, sampling and insertion can occur under full working conditions.

The bull plug, tube/quill, nozzle and valve are all fabricated from stainless steel. Different materials/designs are accessible to meet the descriptions of almost any application. Crystal Industrial’s tube/quill from India is made with an interconnected blowout-preventor as an extra protection. Crystal Industrial’s fixed assemblies from India are made for setting up through a standard thread-o-let connection accessible in 1″ and 2” NPT designs.

Systems for infusion and sampling from online operations form a part of the Crystal Industrial’s range of products, particularly where the standard AC and RC access systems are the methods. The capacity to service this kind of apparatus on-line gives a vital benefit, particularly in applications where Crystal Industrial’s quills or nozzles may get blocked because of the operative conditions or particles.

Crystal Industrial from India likewise gives a custom instrument service for fixed and retractable injection and sampling apparatus where our design skills can be utilized to build up solutions for any specific project. These have incorporated high volume Washwater quills in exotic materials, steam mixing quills for purifying applications and gas driven injectors for quick chemical dispersal.