Monthly Archives: May 2017

Crystal Industrial’s Chemical Injection Quill from India – to decrease the impacts of vortex shedding and reduce the possibility of corrosion

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Crystal Industrial’s Chemical Injection Quill from India, different from other quills, has a tapered shape which is intended to decrease the impacts of vortex shedding, in this way diminishing the probability of disintegration, corrosion, cavitation, and quill fatigue splitting.

In the last few years, chemical injection quills have not been anything more than a bit of tubing reaching out deep into a pipe. Such design is inclined to disintegration, corrosion and cavitation in the pipe after the quill because of vortex shedding and various other issues. Additionally, these quills and the pipeline downstream are often not appropriately examined. Therefore, there have been instances of harm to the pipeline just after these quills.

Crystal Industrial’s Chemical Injection Quill from India is specially made for every application considering vortex shedding, vibration, resonance, disintegration, and toughness of the connection to the pipe, as per the ASME rules.

Crystal Industrial’s Injection Quills from India are obtainable in various sizes and materials. Six materials of manufacture are acquirable that give compatibility to most chemicals infused. Every quill is available with a stainless steel spring. Alternate materials are procurable at an additional charge (counsel processing plant) or the quill can be requested without a spring.

Pressure and temperature are subject to the material of development and differ from 150 to 3000 psig and 140 degrees F (60 degrees C) to 500 degrees F (260 degrees C).

Crystal Industrial’s Injection quills from India are designed to ascertain a more even and quick dissemination of injection chemicals into the middle stream of an operative pipeline. This keeps destructive fluids from sticking to the side of the pipe. Crystal Industrial’s Injection Quill from India enables different chemicals to be injected at the same time. Crystal Industrial’s  Injection Quills from India are basically produced using 316 Stainless Steel, however different materials are accessible. Temperature and pressure depend on the material of development and differ from 100 °F (37 °C) to 500 °F (260 °C) at 1000 psi max.

Injection nozzle permits appropriate insertion into fluid, gas or blended phase system. Nozzles can be expelled for review without shutdown of the system. Adjustable quill allows accurate installation of quill in liquid stream and controls stinger amid injection/withdrawal.

Crystal Industrial’s Injection Quill from India

Crystal Industrial’s Injection Quills from India are made to ensure fast dispersion of infused chemicals. The quills are procurable in a wide range of materials of development and pressure ranges. All quills incorporate a check valve which averts reverse flow.

Crystal Industrial’s quills from India must be placed utilizing the proper pipage compound or teflon tape. Establish the quill facing upward, in a place between 4:00 and 8:00 o’clock in the piping permitting gravity to support the check valve in seating. Spring loaded quills can be placed in different positions if required.

Application
  • Accessible in bigger sizes, up to 3″ MNPT fitting.
  • Welded security collar.
  • CPVC, Alloy 20 Hastelloy additionally accessible.
Features
  • Packing: Graphite (highest temperature – 700°F) materials.
  • Wetted Parts: Type 316 stainless steel.
  • 6 materials of development.
  • Standard sizes obtainable – 6″ (2-5/8″ injection) or 8″ (4-5/8″ injection).
  • Threaded or socket fittings.
  • Inbuilt spring loaded check valve.
Process Fitting
  • ¾” or 1″ MNPT (standard).
  • Pressure rating: 300 psi.
  • Quill, ¼” pipe.
Chemical Inlet Fittings
  • ¼” MNPT chemical inlet fitting.
  • ¼” FNPT chemical inlet fitting.
  • ½” or ¾” MNPT process fitting.
Material
  • 316 stainless steel built.
  • Different materials acquirable upon demand.
  • Temperatures to 500 degrees F (260 degrees C)
  • Custom materials, fittings and sizes procurable on demand.
  • Pressure range upto 3000 PSIG (20,685 KPA).

Crystal Industrial’s injection quills from India – suited for utilization in high pressure or harmful applications

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Systems for infusing into and sampling from on-line operations are a part of Crystal Industrial’s product range, particularly where the standard access systems are the means entry.

The capacity to service this kind of instrument on-line gives a noteworthy benefit, particularly in applications where quills or nozzles may be closed because of operating conditions or particles.

Crystal Industrial from India additionally gives a custom apparatus service for fixed and retractable injection & sampling instruments where our designing skills might be utilized to formulate specific solutions for the venture. These have comprised high volume Washwater quills in materials required, steam blending quills for purifying applications and gas driven injectors for quick chemical diffusion.

Infuse chemicals securely and effortlessly into the middle of pipe. This chemical-injection quill infuses destructive chemicals into your pipeline without harming the port or pipe. Injection quill assures uniform dissemination of chemical in the focal point of the pipe.

Flow direction is shown on the body to assure appropriate placement. Standard 3-1/4″ quill length fits majority of the pipes, however can be trimmed for lesser diameter pipings.

Crystal Industrial’s Injection and Sampling System from India is a fixed-length, flange-mounted assembly generally utilized in plant and field applications. Ideally, the unit is suited for utilization in high pressure or harmful applications where threaded connections are not acquirable or not suggested. Shutdown of process or isolation is necessary for establishment and investigation. The unit assembly comprises of a flange and an insertion rod with an injection/sampling tip. The infusion tip, which is threaded, welded, or machined to the tip of the rod can be either a quill, open, top and center, or nozzle assembly type.

Injection length (I.L.) is computed to the tip of the rod and, in this instance, depends on a 1″ thickness of the flange. Clients can determine any required length. Various standard infusion tips and flanges are procurable to conform to your particular needs. Injection units are acquirable in various lengths and materials.

Crystal Industrial’s Injection Quills from India have been built to permit chemical insertion into the middle stream of an operative pipeline. This assures the diffusion of chemical in a more consistent way, giving a more homogeneous blend in the piping. Every quill has an in-built spring-loaded check, to help avert back flow.

Features:
  • High reliability at affordable price.
  • Strong, machine developed.
  • 1/2″, 3/4″, and 1″ Male fittings (NPT or BSPT).
  • Pressures up to 3000 psi (207 bar).
  • Inbuilt check valve (standard).
  • Various check ball alternatives (SS, PTFE, Hastelloy® C).
  • Hastelloy® C spring (standard).
  • Various tip designs (45° standard).
  • Extensive variety of wetted materials.
  • Press-fit, no weldings.
  • Standard quill lengths.
  • Quill angle pointer.
  • Union attachment interface (standard).
  • Fitting alternatives incorporate threaded and socket.
  • Adaptable hose fitting choices.
  • Quick and simple union detachment for servicing.
  • Male and Female thread choices.
  • Quill stiffener alternative for plastic development.
  • Alternate chemical line flow.
  • Body Material: PVC, Kynar, 316 SS, or Hastelloy C-276.
  • Spring Material: Hastelloy C.
  • Ball Material: Ceramic.
  • Accompanies spring-loaded ball check.
  • Stinger Length: 3″ or 5″.
  • FNPT x MNPT fittings.
  • Materials: PVC, CPVC, PVDF, PP.
Fittings

Threaded 1/2″ to 2″ MNPT or male BSPT.
Socket (only plastic) 1/2″ to 2″ or DN 15 to DN 50.

Crystal Industrial’s Injection and Sampling systems from India for corrosion inhibition in oil, chemical and water treatment ventures

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Crystal Industrial’s Retractable Injection and Sampling System from India

Crystal Industrial’s Injection and Sampling System from India is a retractable unit generally utilized as a part of plant and field applications. A specifically made packing gland is utilized with the unit for injection or withdrawal from a pressurized system without close down of the process. The unit is intended to set up onto a 1″ pipage system, yet can effortlessly be adjusted to fit your particular prerequisites. The unit assembly comprises of a packing gland and an infusion rod with an injection/sampling connection. The connection, which is threaded or welded to the tip of the rod, can be either a quill, open, cap & core, or nozzle assembly type. A security chain is also given to avert blowout. In systems with pressure more than 150 psi, an adapter can be attached to the unit. Standardized sealing material in the packing gland is Teflon®, however, grafoil packing can be given for high temperature utilizations. Crystal Industrial’s injection units from India are accessible in various lengths and materials.

Descriptions
  • Probe Body – 316 Stainless Steel.
  • Temperature Rating – 500° F/260° C Teflon®.
  • Mounting – 1″ Full Port Valve (min.)
  • Temperature Rating – 850° F/454° C Grafoil.
  • Pressure Rating – 1500 PSI/102 Bar

Crystal Industrial’s Injection and Sampling systems from India are essential for corrosion inhibition and process regulation programs. They are utilized for a wide range of operations in oil, chemical, and water treatment ventures. Crystal Industrial’s Injection systems from India are utilized to infuse an extensive variety of chemicals into processes. Such chemicals invlove biocides, demulsifiers, corrosion controllers, oxygen scavengers, glycol and mono-ethylene glycol, dewaxers, methanol, odorizers, and product additives.

Crystal Industrial’s Injection systems from India can be as easy as utilizing an open-ended tube that permits even dissemination of the infused chemical or as intricate as utilizing a head with a cap and core to acquire accurate atomization of the chemical.

Crystal Industrial’s Sampling systems from India are utilized to remove samples of the process liquid or medium. Such specimens are then examined in the research center for inhibitor density levels, the existence of metal particles, oxygen levels, scale creating compounds, and an extensive variety of process parameters.

Crystal Industrial’s Injection Systems from India

The skill of chemical insertion is an intricate technology. Regardless of the kind of injection or infused liquid, many parameters relevant to the operative system and the injection system should be taken into account. Key factors are:

Pressure Differential
This is the distinction between the insertion pump pressure and the operational line or vessel pressure. The pressure differential must ideally be 100 PSI (6.8 Bar). However, different injection rates can be obtained by modifying the pressure differential.

Temperature
Temperature directly influences consistency. Preferably the temperature of both the infused chemical and the line product must be around 70° F (21° C).

Consistency
This is the measure of a liquid’s imperviousness to stream. The more viscous the liquid the lower the spray angle.

Spray Angle
Spray Angle is influenced by consistency, spray distance and weight differential.

Spray Coverage
This is the hypothetical coverage region.

Peculiar Gravity
The particular gravity of a fluid is the density ratio of the fluid to water. The stream rate of a fluid is influenced by its specific gravity.

 

Crystal Industrial’s Retractable Injection Quills from India permit chemical insertion or sampling without plant close down

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Crystal Industrial’s High Pressure Retractable Injector for high pressure and severe service applications

Crystal Industrial’s Retractable quill Injector from India permits chemical insertion and sampling applications at pressures up to 1800 psi and temperatures to 550 degrees F. The standard establishment permits injection depths of 6 and 12″. With an extensive variety of injector/nozzle and end designs, this strong system can effortlessly be adjusted to meet your most stringent applications.

Characteristics
  • Simple injection and withdrawal permits examination or substitution without closing down the operative pipeline.
  • The outer frame permits for accurate depth and placement of the quill.
  • The injector can be assembled for your unique applications.
  • Adjustable to both fluid and gas flow applications.
  • Inconel or graphite packing gives long-lasting service under extreme conditions.
Applications

Crystal Industrial’s Chemical Injection quills from India are configured to infuse and appropriately atomize destructive chemicals into the vigorous stream of a process system pipeline. Crystal Industrial’s Chemical Injection quills from India will reduce the probability of corrosive chemical to develop on the walls of the pipes.

Used for the following purposes:

  • Insertion of corrosion inhibitors into pipes.
  • Atomizing fluid into gas streams.
  • Sampling systems.
Descriptions
  • Crystal Industrial’s Injection quill accessible in 316 SS or Hastelloy C-276.
  • Support Hardware Stainless Steel.
  • Gland and injector body: Carbon Steel.
  • Packing: Graphite with Inconel support wire.

Note: Injector must be attached with a gate valve (gate valve to be given by others).

Crystal Industrial’s High Pressure Chemical Injection Assembly from India

1. Rating 1800 psi.
2. Type: High pressure Retractable injection quill.
3. Configuration: Crystal Industrial’s Injection assembly from India is furnished with solution tube, solution tube connector, packing gland in addition to threaded safety rods. Solution tube shall be of adequate length to go deep into the process pipeline up to between one third and one half the pipeline diameter. Fitting must incorporate a threaded security gadget to avoid accidental extraction of injection solution tube while under pressure and surge conditions. All wetted parts should be congenial with the chemical services.
Suggest the utilization of a gate valve that has a reducer bushing down. This will permit the utilization of various styles of end fittings.

Safety Precautions
  • Administrator must always wear clothes which are protective and goggles/faceshield while injecting or withdrawing an injection quill.
  • Always remain to the side of the quill assembly-never straight behind the quill.
  • Be cautious to discharge any pressure that is generated in the system.
Chemical infusion in gaseous flows

Retractable injection quills are gadgets that convey chemicals to a required area inside pipeline. Usually, quills are utilized when comparatively small quantities of chemicals are being infused. This is typically done to help in a more uniform diffusion of a chemical, particularly in fluid streams. In other words, get an extreme advantage from the chemical. Retractable injection quills are likewise utilized in gaseous flows, however unless there is a considerable gas speed the chemical is not sufficiently diffused into the gas. A more powerful technique of inserting small quantities of chemical into a gaseous flow is the pneumatic atomizer or spring initiated water driven atomizer. The injection quill can likewise be used as a sampler. By introducing a sample valve on the liquid inlet, gas or fluid samples can be obtained from any desirable depth.

The 150psi evaluated retractable injection quills have the below mentioned characteristics:
  • A brass “BallCorp” stop, brass solution tube adaptor.
  • Brass packing nut.
  • 150 psi rated stainless steel restraint hook.
  • A stainless steel limit chain.

Crystal Industrial from India provide chemical stockpiling and handling instruments. We have expertise in retractable and non-retractable chemical injection quills and diffusers, wafer-style inline static mixers, stream conditioners, pulsation dampeners and gauge guards, glass and PVC calibration columns, electrodes and sensors, back pressure and pressure relief valves.

Enterprises Served

Natural gas Transmission and Diffusion.
Oil and Gas Generation and Refining.
Petrochemical Processing.
Water Treatment.
Liquid Processing.
Paper and Pulp Processing.

Crystal Industrial’s Chemical Injection quills from India can be withdrawn for sanitizing during the system is under pressure.