Tag Archives: Crystal Industrial

Crystal Industrial’s injection quills from India – suited for utilization in high pressure or harmful applications

Uncategorized, ,

Systems for infusing into and sampling from on-line operations are a part of Crystal Industrial’s product range, particularly where the standard access systems are the means entry.

The capacity to service this kind of instrument on-line gives a noteworthy benefit, particularly in applications where quills or nozzles may be closed because of operating conditions or particles.

Crystal Industrial from India additionally gives a custom apparatus service for fixed and retractable injection & sampling instruments where our designing skills might be utilized to formulate specific solutions for the venture. These have comprised high volume Washwater quills in materials required, steam blending quills for purifying applications and gas driven injectors for quick chemical diffusion.

Infuse chemicals securely and effortlessly into the middle of pipe. This chemical-injection quill infuses destructive chemicals into your pipeline without harming the port or pipe. Injection quill assures uniform dissemination of chemical in the focal point of the pipe.

Flow direction is shown on the body to assure appropriate placement. Standard 3-1/4″ quill length fits majority of the pipes, however can be trimmed for lesser diameter pipings.

Crystal Industrial’s Injection and Sampling System from India is a fixed-length, flange-mounted assembly generally utilized in plant and field applications. Ideally, the unit is suited for utilization in high pressure or harmful applications where threaded connections are not acquirable or not suggested. Shutdown of process or isolation is necessary for establishment and investigation. The unit assembly comprises of a flange and an insertion rod with an injection/sampling tip. The infusion tip, which is threaded, welded, or machined to the tip of the rod can be either a quill, open, top and center, or nozzle assembly type.

Injection length (I.L.) is computed to the tip of the rod and, in this instance, depends on a 1″ thickness of the flange. Clients can determine any required length. Various standard infusion tips and flanges are procurable to conform to your particular needs. Injection units are acquirable in various lengths and materials.

Crystal Industrial’s Injection Quills from India have been built to permit chemical insertion into the middle stream of an operative pipeline. This assures the diffusion of chemical in a more consistent way, giving a more homogeneous blend in the piping. Every quill has an in-built spring-loaded check, to help avert back flow.

Features:
  • High reliability at affordable price.
  • Strong, machine developed.
  • 1/2″, 3/4″, and 1″ Male fittings (NPT or BSPT).
  • Pressures up to 3000 psi (207 bar).
  • Inbuilt check valve (standard).
  • Various check ball alternatives (SS, PTFE, Hastelloy® C).
  • Hastelloy® C spring (standard).
  • Various tip designs (45° standard).
  • Extensive variety of wetted materials.
  • Press-fit, no weldings.
  • Standard quill lengths.
  • Quill angle pointer.
  • Union attachment interface (standard).
  • Fitting alternatives incorporate threaded and socket.
  • Adaptable hose fitting choices.
  • Quick and simple union detachment for servicing.
  • Male and Female thread choices.
  • Quill stiffener alternative for plastic development.
  • Alternate chemical line flow.
  • Body Material: PVC, Kynar, 316 SS, or Hastelloy C-276.
  • Spring Material: Hastelloy C.
  • Ball Material: Ceramic.
  • Accompanies spring-loaded ball check.
  • Stinger Length: 3″ or 5″.
  • FNPT x MNPT fittings.
  • Materials: PVC, CPVC, PVDF, PP.
Fittings

Threaded 1/2″ to 2″ MNPT or male BSPT.
Socket (only plastic) 1/2″ to 2″ or DN 15 to DN 50.

Crystal Industrial’s Injection and Sampling systems from India for corrosion inhibition in oil, chemical and water treatment ventures

Uncategorized, , ,
Crystal Industrial’s Retractable Injection and Sampling System from India

Crystal Industrial’s Injection and Sampling System from India is a retractable unit generally utilized as a part of plant and field applications. A specifically made packing gland is utilized with the unit for injection or withdrawal from a pressurized system without close down of the process. The unit is intended to set up onto a 1″ pipage system, yet can effortlessly be adjusted to fit your particular prerequisites. The unit assembly comprises of a packing gland and an infusion rod with an injection/sampling connection. The connection, which is threaded or welded to the tip of the rod, can be either a quill, open, cap & core, or nozzle assembly type. A security chain is also given to avert blowout. In systems with pressure more than 150 psi, an adapter can be attached to the unit. Standardized sealing material in the packing gland is Teflon®, however, grafoil packing can be given for high temperature utilizations. Crystal Industrial’s injection units from India are accessible in various lengths and materials.

Descriptions
  • Probe Body – 316 Stainless Steel.
  • Temperature Rating – 500° F/260° C Teflon®.
  • Mounting – 1″ Full Port Valve (min.)
  • Temperature Rating – 850° F/454° C Grafoil.
  • Pressure Rating – 1500 PSI/102 Bar

Crystal Industrial’s Injection and Sampling systems from India are essential for corrosion inhibition and process regulation programs. They are utilized for a wide range of operations in oil, chemical, and water treatment ventures. Crystal Industrial’s Injection systems from India are utilized to infuse an extensive variety of chemicals into processes. Such chemicals invlove biocides, demulsifiers, corrosion controllers, oxygen scavengers, glycol and mono-ethylene glycol, dewaxers, methanol, odorizers, and product additives.

Crystal Industrial’s Injection systems from India can be as easy as utilizing an open-ended tube that permits even dissemination of the infused chemical or as intricate as utilizing a head with a cap and core to acquire accurate atomization of the chemical.

Crystal Industrial’s Sampling systems from India are utilized to remove samples of the process liquid or medium. Such specimens are then examined in the research center for inhibitor density levels, the existence of metal particles, oxygen levels, scale creating compounds, and an extensive variety of process parameters.

Crystal Industrial’s Injection Systems from India

The skill of chemical insertion is an intricate technology. Regardless of the kind of injection or infused liquid, many parameters relevant to the operative system and the injection system should be taken into account. Key factors are:

Pressure Differential
This is the distinction between the insertion pump pressure and the operational line or vessel pressure. The pressure differential must ideally be 100 PSI (6.8 Bar). However, different injection rates can be obtained by modifying the pressure differential.

Temperature
Temperature directly influences consistency. Preferably the temperature of both the infused chemical and the line product must be around 70° F (21° C).

Consistency
This is the measure of a liquid’s imperviousness to stream. The more viscous the liquid the lower the spray angle.

Spray Angle
Spray Angle is influenced by consistency, spray distance and weight differential.

Spray Coverage
This is the hypothetical coverage region.

Peculiar Gravity
The particular gravity of a fluid is the density ratio of the fluid to water. The stream rate of a fluid is influenced by its specific gravity.

 

Crystal Industrial’s Retractable Injection Quills from India permit chemical insertion or sampling without plant close down

Uncategorized, , ,
Crystal Industrial’s High Pressure Retractable Injector for high pressure and severe service applications

Crystal Industrial’s Retractable quill Injector from India permits chemical insertion and sampling applications at pressures up to 1800 psi and temperatures to 550 degrees F. The standard establishment permits injection depths of 6 and 12″. With an extensive variety of injector/nozzle and end designs, this strong system can effortlessly be adjusted to meet your most stringent applications.

Characteristics
  • Simple injection and withdrawal permits examination or substitution without closing down the operative pipeline.
  • The outer frame permits for accurate depth and placement of the quill.
  • The injector can be assembled for your unique applications.
  • Adjustable to both fluid and gas flow applications.
  • Inconel or graphite packing gives long-lasting service under extreme conditions.
Applications

Crystal Industrial’s Chemical Injection quills from India are configured to infuse and appropriately atomize destructive chemicals into the vigorous stream of a process system pipeline. Crystal Industrial’s Chemical Injection quills from India will reduce the probability of corrosive chemical to develop on the walls of the pipes.

Used for the following purposes:

  • Insertion of corrosion inhibitors into pipes.
  • Atomizing fluid into gas streams.
  • Sampling systems.
Descriptions
  • Crystal Industrial’s Injection quill accessible in 316 SS or Hastelloy C-276.
  • Support Hardware Stainless Steel.
  • Gland and injector body: Carbon Steel.
  • Packing: Graphite with Inconel support wire.

Note: Injector must be attached with a gate valve (gate valve to be given by others).

Crystal Industrial’s High Pressure Chemical Injection Assembly from India

1. Rating 1800 psi.
2. Type: High pressure Retractable injection quill.
3. Configuration: Crystal Industrial’s Injection assembly from India is furnished with solution tube, solution tube connector, packing gland in addition to threaded safety rods. Solution tube shall be of adequate length to go deep into the process pipeline up to between one third and one half the pipeline diameter. Fitting must incorporate a threaded security gadget to avoid accidental extraction of injection solution tube while under pressure and surge conditions. All wetted parts should be congenial with the chemical services.
Suggest the utilization of a gate valve that has a reducer bushing down. This will permit the utilization of various styles of end fittings.

Safety Precautions
  • Administrator must always wear clothes which are protective and goggles/faceshield while injecting or withdrawing an injection quill.
  • Always remain to the side of the quill assembly-never straight behind the quill.
  • Be cautious to discharge any pressure that is generated in the system.
Chemical infusion in gaseous flows

Retractable injection quills are gadgets that convey chemicals to a required area inside pipeline. Usually, quills are utilized when comparatively small quantities of chemicals are being infused. This is typically done to help in a more uniform diffusion of a chemical, particularly in fluid streams. In other words, get an extreme advantage from the chemical. Retractable injection quills are likewise utilized in gaseous flows, however unless there is a considerable gas speed the chemical is not sufficiently diffused into the gas. A more powerful technique of inserting small quantities of chemical into a gaseous flow is the pneumatic atomizer or spring initiated water driven atomizer. The injection quill can likewise be used as a sampler. By introducing a sample valve on the liquid inlet, gas or fluid samples can be obtained from any desirable depth.

The 150psi evaluated retractable injection quills have the below mentioned characteristics:
  • A brass “BallCorp” stop, brass solution tube adaptor.
  • Brass packing nut.
  • 150 psi rated stainless steel restraint hook.
  • A stainless steel limit chain.

Crystal Industrial from India provide chemical stockpiling and handling instruments. We have expertise in retractable and non-retractable chemical injection quills and diffusers, wafer-style inline static mixers, stream conditioners, pulsation dampeners and gauge guards, glass and PVC calibration columns, electrodes and sensors, back pressure and pressure relief valves.

Enterprises Served

Natural gas Transmission and Diffusion.
Oil and Gas Generation and Refining.
Petrochemical Processing.
Water Treatment.
Liquid Processing.
Paper and Pulp Processing.

Crystal Industrial’s Chemical Injection quills from India can be withdrawn for sanitizing during the system is under pressure.

 

Crystal Industrial’s Chemical Injection Quills from India for uniform dispersal of chemicals and avoid downward flow of the chemical from the pipe wall

Uncategorized, ,
What are Chemical Injection Quills?

Crystal Industrial’s Chemical Injection Quills from India are utilized to infuse chemicals pumped by metering pumps into the vigorous flow area of high pressure water or steam lines. For instance, Boiler Chemicals need an injection quill to disseminate the chemical straight into the water stream or into the focal point of a feed water tank or deaerator.

What pressure can Crystal Industrial’s Chemical Injection Quills from India be utilized to?

Stainless Steel Quill can be utilized to 3000 psi. PVC and Kynar Chemical Injection Quills can be utilized to 150 psi.

Crystal Industrial’s Chemical Injection Quills from India are utilized to insert medium to highly destructive chemicals into a pipeline without damaging the side port or pipe surface at the point of infusion. Crystal Industrial’s Chemical Injection Quills from India ensure that chemicals are uniformly diffused into the focal point of the pipeline, which avoids downward flow of the chemical from the pipe wall. The body and stinger are both built of chemical tolerant plastics or alloys (PVC, Kynar, 316 SS, or Hastelloy C-276). Every unit comes finished with an inbuilt extractable spring loaded ball check to avert flow of the infused chemical into the primary flow when the system is closed down. Crystal Industrial’s Injection Quills from India with stinger lengths of 3″ and 5″ are accessible from stock.* All injection quills accompany FNPT x MNPT fittings for simplicity of establishment. Crystal Industrial’s Injection Quills from India is the future of infusing chemicals securely.

It has been built and outlined keeping in mind safety of the operator and assures the quill can’t be incidentally removed or expelled from the body. Endorsed and tested to international standards.

Infuse chemicals securely and effectively into focal point of the pipe. Crystal Industrial’s Chemical Injection Quills from India infuses destructive chemicals into your piping without harming the port or pipe. Injection quill assures even dissemination of chemical in the middle of the pipe.

Stream direction is indicated on the body to assure appropriate placement. Standard 3-1/4″ quill length fits a majority of pipes, however can be trimmed for small diameter pipelines.

Crystal Industrial’s Injection Quill from India

Prevent pipe sidewall harm—utilize these injection quills to insert chemicals into the focal point of the pipe. All the Crystal Industrial’s injection quills from India are spring loaded to avoid reverse flow and prevent inserting chemicals when the system is closed down. Select from chemically tolerant plastic or metal alloy development. Fitting size is 1/2″ NPT (F) x 1/2″ NPT (M) for simple establishment.

Crystal Industrial’s  Chemical Quill from India
  • 1/2″ NPT stainless steel chemical injection quills.
  • This injection quill does NOT accompany an inward stainless steel check valve.
  • Evaluated to 3,000 psi.
  • Evaluated to 750F.
  • Models QC-316-50 accompany an interior check valve.
  • For 3/4″ NPT pipe, consider utilizing a 3/4″ 316 stainless steel injection quills.
  • Longer injection quills up to 24″ long are accessible.

Crystal Industrial from India likewise stocks PVC, Kynar, and C-20 injection quills. For chemical applications that never close down consider utilizing a stainless steel corporation stop valve.

Characteristics
  • Very good imperviousness to stress corrosion cracking (SCC) in chloride bearing atmospheres.
  • Phenomenal tolerance to corrosion fatigue and abrasion.
  • Extremely high mechanical power.
  • Stream direction pointer on shaft for optimum mixing.
  • Seal chamber reduces danger of leakages or chemical exposure.
  • Length can be altered on site – no cutting needed.
  • Angled spear tip enhances blending and generates turbulency at the dosing point.
  • Strengthened tip for longer operation.
  • Appropriate for different pipe sizes.
  • Establishment of non-return valve needed to prevent any tainting of dosing line.
  • Capacity to safely extract spear without close downs.

Crystal Industrial’s Injection quill from India to allow injection or sampling at accurately desired point inside the process liquid

Uncategorized, ,
Crystal Industrial’s Injection Quills from India

Crystal Industrial’s Injection Quills from India enhance insertion and dissemination permitting infusion of destructive chemicals into a pipeline without harming the pipe or threaded port at the point of injection. By infusing into the middle stream of the pipe, the vigorous, higher pipe speed enhances chemical distribution and results in a homogeneous chemical mixture.

Various construction materials accessible including:
PVC
Kynar
Teflon
CPVC
316L Stainless Steel
Hastelloy C-276
Titanium

Crystal Industrial’s Injection quills from India are accessible with check valve. Crystal Industrial suggests isolating the check valves from the injection quill for simplicity of examination and substitution.

Crystal Industrial’s PVC and CPVC Injection Quills from India

Crystal Industrial’s PVC and CPVC Injection Quills from India give broad chemical congeniality for various water and industrial chemical utilizations. These quills can be utilized with most corrosive and base solutions, and numerous chemicals including chlorine and ammonia. PVC is a very good all-around material up to nearly 130°F.

CPVC can give a significant number of similar properties like PVC up to around 180°F. Under a few conditions, CPVC can become breakable as it ages, so PVC is suggested unless higher temperatures exist.
Utmost pressure: 150 psi

Crystal Industrial’s Injection Quills from India

Crystal Industrial’s injection quill gives very good chemical tolerance properties up to around 225°F.
Utmost pressure: 150 psi

Crystal Industrial’s Metal Injection Quills from India

Metal Injection Quills are accessible in a variety of materials including:
316 L Stainless Steel
Hastelloy C-276
Titanium
Alloy 20

Crystal Industrial’s Metal Injection Quills from India give a very good choice for durability and toughness. Metal injection quills are specifically used for longer injection quills more than 6 inches. While infusing chemicals, for example, sodium hypochlorite and acids, be careful in the selection of congenial material.

Crystal Industrial’s Multi-Orifice Threaded Injection Quills from India

Multi-Orifice Threaded Injection Quills are extremely good for uniform chemical distribution over the whole pipe diameter. Quills are accessible in all materials.

Regular Uses:
Infusing chemicals into a fluid stream.
Diffusing gases, for example, CO2, Ozone, or Air into a fluid stream (gas/fluid dispersion).

Crystal Industrial’s Teflon Threaded Injection Quill from India

Teflon injector is made for the insertion of concentrated acid. It is an extremely good selection for insertion of concentrated sulfuric acid.
Built from 100% virgin Teflon material.
Permits insertion of concentrated acids and diverts the stream far from pipe surfaces and threaded injection port and into the vigorous stream for maximal chemical dispersion.
Ready to withstand the warmth of diluted concentrated acids into water.
Intended for stream rates up to [56 Liters/hr].
Works with pipelines up to 12″ [300 mm] in diameter.

Crystal Industrial’s Chemical Injection Quill/Sampling Tube Assemblies from India

These are furnished with a SM-49-PG packing gland give a retractable method for chemical insertion or process liquid sampling at pressures up to 2000 PSI* and to temperatures up to 1000 F*. Crystal Industrial’s Injection quill from India can be modified to allow injection/sampling at accurately desired point inside the process liquid. Standard lengths are accessible in 18, 24, 30, and 36 inches. With a range of nozzle and quill designs accessible, we can fulfill your injection prerequisites.

One of the most realistic precautionary maintenance strategies for reducing or controlling erosion in product pipings, vessels, and so forth, is to treat the corrosive atmospheres with chemical inhibitors.

Utilizing the Crystal Industrial’s Injection Quill from India for simple, reliable access, inhibitors can be infused securely and easily while under full working pressures. Additionally, a range of injection gadgets and systems can be utilized to give the most effective delivery and diffusion for a given application.

Crystal Industrial’s Injection Quills from India to infuse chemicals into or take a specimen from inside a pressurized pipeline process

Uncategorized, ,
Crystal Industrial’s Injection and Sample Quills from India
Crystal Industrial’s Quills from India –
The most secure choice under pressure.

Crystal Industrial’s Quills from India offer easy usability and custom design for utmost versatility. Crystal Industrial’s patented interlocking collet is easy to utilize and improves administrator safety by securely protecting the shaft inside the process flow in both low and very high pressure situations. Crystal Industrial’s Quills from India are versatile and can be designed either to infuse chemicals into or take a specimen from inside a pressurized procedure, for example, a pipeline.

For a Crystal Industrial’s injection and sample quill to function as a sampler, simply set up a sampling valve on the liquid inlet. Gas or fluid specimen can be acquired from any desired point without interfering with the product stream. Crystal Industrial’s Drip Pot Assemblies from India are another simple-to-utilize technique for capturing fluids for sampling investigation.

Crystal Industrial’s Primary Connections and Injection Quills from India will enhance the injection and dispersion of destructive chemicals into a pipeline. Also, they will perform this without harming the piping or threaded port at the point of insertion. By infusing the chemical solution from the third to the middle stream of the pipe, the more vigorous, higher pipe speed enhances chemical diffusion and results in a better blended chemical solution.

Accurately Engineered Components

Machined housings assure reliable and uniform chemical distribution inside the focal point of the pipeline. Amid the production procedure, all quills are singly tested to Crystal Industrial’s high norms and are ensured to be leakage-free. Every unit comes entirely with an inbuilt extractable spring-loaded ball check to avoid flow of the infused chemical into the primary stream when the system is closed down.

Crystal Industrial’s Injection x Quill – 316SS

It diffuses chemicals inside the product stream utilizing stream designs made by scarf cut and quill slit. Pressure differential (line working compression versus injection pump compression) should be adequate to deal with line operating pressure and to permit for line compression surges.

Crystal Industrial’s Injection x NPT Nozzle – 316SS

It distributes chemicals inside product stream utilizing Crystal Industrial’s Nozzle Assemblies connected to the Injection Tube and utilizing back pressure generated by pressure differential. Ideally, pressure differential must be no less than 100 psi and never less than 50 psi to acquire adequate atomisation. Crystal Industrial’s Nozzle Injection is from top-of-line dispersing perpendicular to product stream. In sizing for Injection x NPT, nozzle length must likewise be considered. As a result of the unlimited chemical insertion rates executable, Nozzle Assemblies are taken into consideration based on a particular request. Always provide rate of injection, pressure differential, particular gravity of chemical being inserted and temperature of line product.

Crystal Industrial’s Sampling Tubes from India – 316SS

A tube with an open end permitting line operating pressure to act as the “pump” conveying product specimens for collection and examining. When utilizing Crystal Industrial’s Injection or Sampling Tube System, a shut-off valve , ¼” NPT inlet/outlet, valve pressure ranking is 6000 psi, to cease or restrict the injection or sampling must be utilized.

Crystal Industrial’s 316 Stainless Steel Injection Fittings from India

Crystal Industrial’s Injection lances (or fittings) are usually utilized inside dosing systems as a method of inserting chemical into primary pipeline flows. Sample lances are utilized to withdraw samples for quality observation. Lances with a non-return valve connected avert reverse flow.

Key Features:

Material of fabrication: PVC or 316 stainless steel.
Utilization: Water Treatment plants.
Accessibility: Basic versions ex.stock to 5 days.

Description
  • SS-150 – 150 mm Injection Quill ½” BSP male Connection.
  • SST-150 – Injection Quill With ½” male Connection and N.R.V.
  • SSQ-RET – ¾” NPT Process Fitting, 0.54 Retractable Quill, Optimum Length 8.75″, With ½” NPT Chemical Connection.
Crystal Industrial’s PVC Injection Fittings from India – Lances with a non-return valve connected to avoid reverse flow.
Description
  • PVC-1 – 1″ Process fitting With ½” Quill.
  • PVCQ-1½ – 1½” Process fitting With ¾” Quill.
  • PVC-2m-2″ Process fitting With 1″ Quill.

Crystal Industrial’s Injection and Sampling Systems from India allow protected, simple insertion and withdrawal of corrosion and abrasion checking gadgets

Uncategorized, ,
Crystal Industrial’s Injection and Sampling Systems from India

Systems for infusing into and sampling from online procedures are a part of the Crystal Industrial’s product variety, particularly where the standard AC and RC access systems are the methods of entry. The capacity to service this kind of instrument on-line gives an important benefit, particularly in utilizations where quills or nozzles may be obstructed because of process situations or particles. Crystal Industrial from India additionally gives a custom instrument service for fixed and retractable injection and sampling apparatus where our designing skill might be utilized to create project particular arrangements. These have comprised high volume Washwater quills in exotic materials, steam blending quills for purifying utilizations and gas driven injectors for quick chemical dispersal.

Crystal Industrial’s Retractable Access System from India
Crystal Industrial’s Injection and Sampling Quills and nozzles from India

An extensive variety of 5/8″ diameter retractable injectors for insertion of chemicals and process sampling up to 150°C and 1000 psi with choices to 400°C and 1500 psi. Standardized injector tubes permit a variety of quill and up to nozzle holder connections to be utilized. Tube side thickness is 1/8″ (3.2 mm). The utilization of security clip assembly suggested. Applications incorporate any process plant where treatment or examining is carried out and on-line servicing is important. A powerful, protected and easy system with a long reputation in refining and petrochemical facilities. This apparatus can be established by hot tapping on present line.

Crystal Industrial’s quills from India are manufactured from 316 stainless steel and Hastelloy C276 for the differing degrees of chemical resistance and heat tolerance required. The inlet attachments are raised face, weld neck flanges and the process attachments are blind raised face flanges. The flanges have compression rankings from 150 to 2500 pounds. A few quills incorporated an opening on the tip that makes turbulence in the liquid stream that enables to disperse the infused liquid. Crystal Industrial from India designed and created the quills to meet the client’s descriptions.

Key Features:
  1. Permits the insertion of chemical treatments and testing of process liquids.
  2. These items work in connection with the RC (5/8″) and AC (2″) series of access fittings and unitedly give a very secured, well proven and varied system.
  3. System can be established by hot tapping a current line.
Advantages:
  • Crystal Industrial from India can supply a variety of accessories and apparatuses, incorporating service components, hot-tap packs and retractor instruments.
  • This combination permits Crystal Industrial from India to give administrators and clients an extensive variety of apparatus and instruments to fulfill their Injection and Sampling requirements.
  • Crystal Industrial systems from India are provided, approved and serviced internationally by our system of regional sales and support centers.
  • The insertion of chemical treatments and sampling of process liquids are two noteworthy prerequisites for any erosion control system. Crystal Industrial’s variety of injection and sampling apparatus gives this ability and permits servicing on-line.
  • The standard system is suited for utilization upto 260°C and 1000 psi (68 bar). Choices are accessible for both 450°C and 1500 psi (103 bar) ranked units.
  • Ordinarily utilized as a part of process facilities where treatment or sampling is carried out and on-line servicing is important.

Crystal Industrial’s 1″ low pressure retractable Injection system from India is made for low compressions and medium temperatures of up to 1500 psi and 230º C, utilizing a minimal one inch pipage/vessel outlet. Where the access system needs comparatively few observing points, this system gives an economical option to Crystal Industrial’s higher pressure system.

Like the higher ranked system, the Crystal Industrial’s new model allows protected, simple injection and withdrawal of different corrosion and abrasion checking gadgets and in addition preventive sustenance type gadgets – all during line operative pressure. A hand-operated retractor is needed for secured control of the probe. An entire line of instruments of corrosion and disintegration monitoring is accessible.

Safety measures and Installation instructions for Crystal Industrial’s Retractable Injection Quills from India

Uncategorized, , ,
Crystal Industrial’s Retractable Injection Quills from India

Crystal Industrial’s Model 6000 Injection/Sampling Tube Assemblies from India give a retractable method for chemical insertion or process liquid sampling at pressures up to 1500 PSI/10.3 MPa and temperatures up to +500º F/+260º C. Instillation of the tube can be altered to allow chemical insertion and sampling at accurately the desired point inside the process liquid. Standardized lengths are accessible in 18, 24, 30, and 36 inches. The 1/4″ female NPT on the process side of the injection tube permits you to place a quill or select from different nozzle designs to fulfill your chemical injection necessities.

With precaution, administrators can evacuate and penetrate alloy solution tubes produced using Hastelloy C, Alloy 20, Titanium, or Stainless Steel for review or substitution purposes, while the main stays in service. No close down is required. Crystal Industrial’s 150 psi ranked retractable injection quills from India are for water mains where pressures don’t surpass 150 psi. A mechanical help might be needed for alloy solution tubes bigger than 1/2″.

Establishment Information for Crystal Industrial’s 250psi ranked Retractable Injection Quills from India.

Safety measures

Crystal Industrial’s Injection quills from India are made to convey a chemical solution feed inside a pressurized water or operative main. The below mentioned precautionary measures must be taken to assure appropriate and safe establishment:

  • Familiarise yourself with the parts of the injector as given beneath.
  • Decrease system pressures while withdrawing or penetrating the Solution Tube.
  • Check that the Crystal Industrial’s injector being established is compatible with the proposed chemical feed.
  • Assure that the Restraint Chain and Restraint Hook are safe when the injector is under pressure. Try not to depend on the Compression Gland to hold back the Solution Tube from withdrawing while in operation.
  • Don’t fix the Compression Gland very tightly. Fix just to the point where any leakage stops. Over fixing the gland can, after some time, cause harm to PVC/CPVC Solution Tubes and also the Compression O-ring.
Installation Instructions

Step 1: Remove the Solution Tube.
Relax the Packing Nut by turning anti-clockwise.

Withdraw the Solution Tube from the Primary Connection Assembly until the Limit Chain is totally expanded. Relax the Packing Nut increasingly if necessary.

Shut the valve of the Ball Valve. In the event that the valve does not close, assure that the Solution Tube has been withdrawn sufficiently far so that the tip of the tube is not blocking the valve from shutting.

With the valve shut, detach the (2) Limit Chains from the Threaded Connectors joined to the Upper Chain Plate and totally evacuate the Solution Tube.

Step 2: Install the Ball Valve
Caution: Do not utilize a pipe wrench to set up the ball valve.

Apply appropriate thread sealant to male threads of the Primary Connection thread and establish into the desired area.

Ensure that the Ball Valve is shut.

Step 3: Install the Solution Tube
Caution: For injectors not given a check valve, make a point to give an appropriate type of isolation to avoid reverse flow from the solution tube before opening the ball valve.

Embed the outlet end of the Solution Tube into the Packing Nut until the tip is obstructed by the shut valve face.

Attach the (2) Limit Chains to the Threaded Connectors and shut the jaw of the Threaded Connector.

Gradually OPEN the Ball Valve and start to slide the Solution Tube downward into the main. If water starts to spill past the Packing Nut, fasten until the leakage stops.

Continue penetrating the Solution Tube until the Upper Chain Plate is situated on the Restraint Bolts. Secure the Solution Tube into the working position by securing the Upper Chain Plate to the Restraint Bolts with the nuts given.

Crystal Industrial’s fixed-length, flange-mounted Injection and Sampling System from India used in high pressure or hazardous applications

Uncategorized, ,
Crystal Industrial’s Injection and Sampling System from India
– Fixed Length with Flange

Crystal Industrial’s Model IP600 from India.
Crystal Industrial’s Injection and Sampling System from India is a fixed-length, flange-mounted unit generally utilized as a part of field and plant applications. The unit is preferably suited for use in high compression as well as dangerous applications where threaded connections are not accessible or not suggested. Process close down or process isolation is needed for establishment and examination. Crystal Industrial’s unit assembly from India comprises of a flange and a transfusion rod with an injection/sampling tip. The injection tip, which is strung, welded, or machined to the endpoint of the rod, can be either a quill, open, top and center, or type of nozzle assembly.

Insertion length (I.L.) is computed to the end point of the rod and, for this situation, depends on a 1″ complete flange thickness. Clients can determine any length needed. A number of standard injection tips and flanges are accessible to meet your particular needs. Model IP600 units are accessible in various lengths and materials.

Features

• Safe option to corporate stops.
• Evenly diffuses chemical into the middle of the pipeline.
• In-built spring-loaded ball check valve.
• Female input and male output for simple attachments.
• Custom lengths accessible.

Also, this design confines the treatment stream to the pipe center line region promoting blending and dilution preceding the contact with the pipe wall. It likewise is utilized to limit the vortexes created on the posterior of a non angled quill. The angle and the slot limit the down flow vortexes that are created. If non-slotted a few suggestions are to reverse the angle.

Crystal Industrial’s Injection Quill 26G from India
Descriptions:

Material: Alloy 276.
Greatest Pressure: 1000 PSI.
Measurements: 3″ quill.
Fittings: 1/2″ NPT with 1/2″ NPT Inlet.
Incorporates: Ball check.
Item Weight: 3 lbs.

Crystal Industrial’s Injection Quill 26F from India
Descriptions:

Material: 304 stainless steel.
Highest Pressure: 1000 PSI.
Measurements: 3″ quill.
Fittings: 1/2″ NPT with 1/2″ NPT Inlet.
Incorporates: Ball check.
Item Weight: 3 lbs.

Crystal Industrial’s Injection valves from India are utilized at the release side of the pump, toward the finish of the tube or pipage run where the chemical is infused into the water stream. They avert reverse flow of water and/or chemical.

Crystal Industrial from India has an expertise in producing chemical injection quills and sampling probes for chemical feed systems in the metropolitan, industrial, and business water treatment enterprises. We modify every injection assembly to fit the requirements of the individual application, while additionally supply common parts for speedy delivery.

Crystal Industrial’s High Pressure Injection Quills from India with Built-in Check Valves – to 2000 PSI Features:

• Purpose: Used for infusing chemicals into the turbulent stream region of water or steam    lines.
• Benefits: Ensures quick dispersal of infused chemicals; prevents corrosive fluids from “sticking” to side of pipe as it frequently happens when infusing through simplified          coupling.
• In-Built check valve.
• Spring loaded check 316SS and C-20 models.
• High-pressure – to 2000 PSI.
• Accessible in PVC, Kynar, 316 stainless steel.

Crystal Industrial’s Quill from India accessible in corrosion-tolerant CPVC, Kynar, 316 stainless steel and Carpenter 20-Cb3.
• Quill fitting 1/2″ female all models.

Crystal Industrial’s Non-retractable injection quills from India have two male pipe threads for establishment. Referencing the cut sheet; the lower male pipe thread is the primary fitting while the upper male thread joins with the pump release line by means of a coupling or tube connection, which can be given by Crystal Industrial from India.

An incorporated spring loaded ball check valve prevents reverse flow at the injection point.
These units are very good for small diameter primary applications where a close down is possible, hence permitting service of the quill to occur.

Crystal Industrial’s Injection Quills from India for speedy and uniform distribution of infused chemical in a liquid stream

Uncategorized, ,
Crystal Industrial’s Injection Quills and Corporation Stops from India

Crystal Industrial’s Corporation Stops and injection quills from India are utilized for infusing chemicals pumped by metering pumps into tanks, mains, cooling towers and operative systems. Crystal Industrial’s Quill from India extends into the focal point of the stream giving speedy and uniform distribution of infused chemical. Crystal Industrial’s Corporation Stop from India can be mounted to a “hot tap” which is established without draining the system. Corporation Stop permits injection quill to be embedded or withdrawn without draining or close down of the system.

Use to 150 psi.
Accessible in CPVC, Kynar, 316SS and C-20.
Accessible in 1/2″, 3/4″ or 1″ process fittings.
Available with selection of Bronze or 316SS Corporation Stop.

Crystal Industrial’s High Pressure Injection Quills from India

Crystal Industrial’s High Pressure Injection Quills from India are utilized to infuse chemicals pumped by metering pumps into the forceful stream zone of high pressure water or steam lines.

Use upto 3,000 psi.
Spring loaded check valve.
Accessible in PVC, Kynar, 316SS and C-20.

Crystal Industrial’s Injection Quills with Corporation Stops from India

Stop operated by lever eliminates the requirement for a wrench Protection chain averts withdrawal before Corporation Stop is shut. Operating pressures to 150 psi Crystal Industrial’s Quill from India are accessible in Corrosion resistant CPVC, Kynar, 316 stainless steel and Carpenter 20 Corporation Stop (bronze or 316SS) accessible with 1/2″, 3/4″ or 1″ process fittings.

Crystal Industrial’s Fixed Injection/Sampling Systems from India

Crystal Industrial’s fixed injection/sampling system from India comprises of a bull plug access fitting assembly through which an injection tube or quill is embedded. Where pertinent, a nozzle might be fixed to the tube for infusion purposes. Injection/sampling is done with a shut off valve toward the end point of the tube/quill. An alternative check valve is accessible to assure that the liquid in the system does not reverse to the injection apparatus if for any reason the weight in the injection system goes below the line pressure.

Crystal Industrial’s Injection/Sampling Assembly from India

The standard Crystal Industrial’s fixed injection or sampling assembly from India incorporates the following parts:
Bull Plug Injection Tube/Sampling Tube.
Injection Nozzle (if needed).
Shut Off Valve Check Valve (discretionary).
Feed Pump and an Injection Liquid Tank (generally provided by the client).

Descriptions

Maximum Operating Pressure; Highest Operating Temperature; 3,600/6,000 psi (24.8/41.4 MPa), 500 “F (260″C)

Crystal Industrial’s fixed kind of injection/sampling system from India must be utilized in areas which can be depressurized for infusion and withdrawal. However, sampling and insertion can occur under full working conditions.

The bull plug, tube/quill, nozzle and valve are all fabricated from stainless steel. Different materials/designs are accessible to meet the descriptions of almost any application. Crystal Industrial’s tube/quill from India is made with an interconnected blowout-preventor as an extra protection. Crystal Industrial’s fixed assemblies from India are made for setting up through a standard thread-o-let connection accessible in 1″ and 2” NPT designs.

Systems for infusion and sampling from online operations form a part of the Crystal Industrial’s range of products, particularly where the standard AC and RC access systems are the methods. The capacity to service this kind of apparatus on-line gives a vital benefit, particularly in applications where Crystal Industrial’s quills or nozzles may get blocked because of the operative conditions or particles.

Crystal Industrial from India likewise gives a custom instrument service for fixed and retractable injection and sampling apparatus where our design skills can be utilized to build up solutions for any specific project. These have incorporated high volume Washwater quills in exotic materials, steam mixing quills for purifying applications and gas driven injectors for quick chemical dispersal.