Crystal Industrial’s Retractable Injection and Sampling System from India

Crystal Industrial’s Injection and Sampling System from India is a retractable unit generally utilized as a part of plant and field applications. A specifically made packing gland is utilized with the unit for injection or withdrawal from a pressurized system without close down of the process. The unit is intended to set up onto a 1″ pipage system, yet can effortlessly be adjusted to fit your particular prerequisites. The unit assembly comprises of a packing gland and an infusion rod with an injection/sampling connection. The connection, which is threaded or welded to the tip of the rod, can be either a quill, open, cap & core, or nozzle assembly type. A security chain is also given to avert blowout. In systems with pressure more than 150 psi, an adapter can be attached to the unit. Standardized sealing material in the packing gland is Teflon®, however, grafoil packing can be given for high temperature utilizations. Crystal Industrial’s injection units from India are accessible in various lengths and materials.

Descriptions

• Probe Body – 316 Stainless Steel.
• Temperature Rating – 500° F/260° C Teflon®.
• Mounting – 1″ Full Port Valve (min.)
• Temperature Rating – 850° F/454° C Grafoil.
• Pressure Rating – 1500 PSI/102 Bar

Crystal Industrial’s Injection and Sampling systems from India are essential for corrosion inhibition and process regulation programs. They are utilized for a wide range of operations in oil, chemical, and water treatment ventures. Crystal Industrial’s Injection systems from India are utilized to infuse an extensive variety of chemicals into processes. Such chemicals invlove biocides, demulsifiers, corrosion controllers, oxygen scavengers, glycol and mono-ethylene glycol, dewaxers, methanol, odorizers, and product additives.

Crystal Industrial’s Injection systems from India can be as easy as utilizing an open-ended tube that permits even dissemination of the infused chemical or as intricate as utilizing a head with a cap and core to acquire accurate atomization of the chemical.

Crystal Industrial’s Sampling systems from India are utilized to remove samples of the process liquid or medium. Such specimens are then examined in the research center for inhibitor density levels, the existence of metal particles, oxygen levels, scale creating compounds, and an extensive variety of process parameters.

Crystal Industrial’s Injection Systems from India

The skill of chemical insertion is an intricate technology. Regardless of the kind of injection or infused liquid, many parameters relevant to the operative system and the injection system should be taken into account. Key factors are:

Pressure Differential
This is the distinction between the insertion pump pressure and the operational line or vessel pressure. The pressure differential must ideally be 100 PSI (6.8 Bar). However, different injection rates can be obtained by modifying the pressure differential.

Temperature
Temperature directly influences consistency. Preferably the temperature of both the infused chemical and the line product must be around 70° F (21° C).

Consistency
This is the measure of a liquid’s imperviousness to stream. The more viscous the liquid the lower the spray angle.

Spray Angle
Spray Angle is influenced by consistency, spray distance and weight differential.

Spray Coverage
This is the hypothetical coverage region.

Peculiar Gravity
The particular gravity of a fluid is the density ratio of the fluid to water. The stream rate of a fluid is influenced by its specific gravity.

Crystal Industrial’s High Pressure Retractable Injector for high pressure and severe service applications

Crystal Industrial’s Retractable quill Injector from India permits chemical insertion and sampling applications at pressures up to 1800 psi and temperatures to 550 degrees F. The standard establishment permits injection depths of 6 and 12″. With an extensive variety of injector/nozzle and end designs, this strong system can effortlessly be adjusted to meet your most stringent applications.

Characteristics

• Simple injection and withdrawal permits examination or substitution without closing down the operative pipeline.
• The outer frame permits for accurate depth and placement of the quill.
• The injector can be assembled for your unique applications.
• Adjustable to both fluid and gas flow applications.
• Inconel or graphite packing gives long-lasting service under extreme conditions.

Applications

Crystal Industrial’s Chemical Injection quills from India are configured to infuse and appropriately atomize destructive chemicals into the vigorous stream of a process system pipeline. Crystal Industrial’s Chemical Injection quills from India will reduce the probability of corrosive chemical to develop on the walls of the pipes.

Used for the following purposes:

• Insertion of corrosion inhibitors into pipes.
• Atomizing fluid into gas streams.
• Sampling systems.

Descriptions

• Crystal Industrial’s Injection quill accessible in 316 SS or Hastelloy C-276.
• Support Hardware Stainless Steel.
• Gland and injector body: Carbon Steel.
• Packing: Graphite with Inconel support wire.

Note: Injector must be attached with a gate valve (gate valve to be given by others).

Crystal Industrial’s High Pressure Chemical Injection Assembly from India

1. Rating 1800 psi.
2. Type: High pressure Retractable injection quill.
3. Configuration: Crystal Industrial’s Injection assembly from India is furnished with solution tube, solution tube connector, packing gland in addition to threaded safety rods. Solution tube shall be of adequate length to go deep into the process pipeline up to between one third and one half the pipeline diameter. Fitting must incorporate a threaded security gadget to avoid accidental extraction of injection solution tube while under pressure and surge conditions. All wetted parts should be congenial with the chemical services.
Suggest the utilization of a gate valve that has a reducer bushing down. This will permit the utilization of various styles of end fittings.

Safety Precautions

• Administrator must always wear clothes which are protective and goggles/faceshield while injecting or withdrawing an injection quill.
• Always remain to the side of the quill assembly-never straight behind the quill.
• Be cautious to discharge any pressure that is generated in the system.

Chemical infusion in gaseous flows

Retractable injection quills are gadgets that convey chemicals to a required area inside pipeline. Usually, quills are utilized when comparatively small quantities of chemicals are being infused. This is typically done to help in a more uniform diffusion of a chemical, particularly in fluid streams. In other words, get an extreme advantage from the chemical. Retractable injection quills are likewise utilized in gaseous flows, however unless there is a considerable gas speed the chemical is not sufficiently diffused into the gas. A more powerful technique of inserting small quantities of chemical into a gaseous flow is the pneumatic atomizer or spring initiated water driven atomizer. The injection quill can likewise be used as a sampler. By introducing a sample valve on the liquid inlet, gas or fluid samples can be obtained from any desirable depth.

The 150psi evaluated retractable injection quills have the below mentioned characteristics:

• A brass “BallCorp” stop, brass solution tube adaptor.
• Brass packing nut.
• 150 psi rated stainless steel restraint hook.
• A stainless steel limit chain.

Crystal Industrial from India provide chemical stockpiling and handling instruments. We have expertise in retractable and non-retractable chemical injection quills and diffusers, wafer-style inline static mixers, stream conditioners, pulsation dampeners and gauge guards, glass and PVC calibration columns, electrodes and sensors, back pressure and pressure relief valves.

Enterprises Served

Natural gas Transmission and Diffusion.
Oil and Gas Generation and Refining.
Petrochemical Processing.
Water Treatment.
Liquid Processing.
Paper and Pulp Processing.

Crystal Industrial’s Chemical Injection quills from India can be withdrawn for sanitizing during the system is under pressure.